Full automation! Plastic flying marking

Full automation! Plastic flying marking.

I believe that we will not be unfamiliar with laser marking, 3C products and packaging will have a lot of laser marking.

In today’s era, 3C product demand, product identification is more and more clear, the use of laser marking not only fast, and processing without supplies, greatly reducing costs.

Precision marking as small as the charging head is a challenge to the laser industry as parts require more precision, but precision machining has been around for 15 years with JTClasser.

With the help of powerful technology, the JTCLASSER series of lasers reduce the spot diameter to the micron level, making it easy to mark any object, no matter how precise.

Two-dimensional code, bar code, product identification can be achieved pattern clear, sharp font.

JTCLASSER has completely overcome the challenge of marking accuracy, in the requirements of industrialization, has always been mass production, automatic marking has become a natural trend.

On the basis of high-precision marking, JTClasser has completed the “Plastic flying marking” automation, even small parts, can also be a large number of automatic marking, improving industrial production efficiency.

To achieve such precision in flight marking, the Profiles in Courage solves three major problems:

01

Full numerical control, precision control marking accuracy

Facing the “Plastic flight marking”, precision control is the most important, a parameter control is not appropriate easy to hit the fly, hit the wrong, to achieve complete consistency of high-quality marking, full numerical control is the most important.

JTCLASER uses a fully digital operation panel to communicate control accuracy through a computer and can fine-tune each parameter. This all-digital approach can not only make precision easier to control, but also more intuitive, equipment integration is higher.

Of course, to achieve a full digital display of the operation panel, not only need to have high-precision hardware support but also require strong software development capabilities, software and hardware combination, JTCLASER did.

All-digital control interface for JTCLASER series lasers

02

Small size, no need to do large optical path, cost savings

JTCLASER series lasers not only achieve high accuracy, but also through highly integrated industrial design, the laser volume to be very small, not only to save space, and do not need to do large optical path, the installation of nature is very fast.

Through the highly integrated industrial design, reduce the volume at the same time can reduce the input cost, the performance-to-price characteristics of laser marking to the extreme.

JTCLASER series laser

03

Excellent power supply design, power control stability

The last thing to talk about is the stability of laser marking, plastic marking mostly black plastic white or white plastic black, where the depth of color is controlled by power and defocus, and power control is the basic power design.

The power stability of a laser depends on the power design to a great extent. The JTCLASSER series laser has a higher power design than the industry standard and has the characteristics of power stability and long service life.

In a wide range of laser applications, the JTClasser series of high-quality and stability will be brilliant, not only in the 3C industry will be widely used, in a variety of packaging will be used in large-scale “Flight marking” applications.

JTCLASSER in the field of laser research and development 15 years, not only the technical maturity but also has a number of patents, Strong Technical Support Team is also an industry benchmark, can provide sound technical support for laser popularization of a force.

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Shaanxi Jingtai Cooperation Laser technology Co.,Ltd

Shaanxi Jingtai Cooperation Laser technology Co.,Ltd

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We are as a long history as a laser Marking/Cutting/Welding/Cladding manufacturer in China.

**Case Study: Application of 6-Axis Robot with 1500mm Arm Span and 10kg Payload for Pulse and Oscillating Welding on Medium Thickness Plates**

In modern industrial manufacturing, automation and robotics are playing an increasingly pivotal role in improving welding quality, consistency, and productivity. One prominent application is the use of 6-axis robots equipped with a 1500mm arm span and a 10kg payload, specifically designed for pulse and oscillating arc welding on medium thickness plates. This case study explores how this robotic welding solution enhances the precision and efficiency of welding processes, particularly when applied to the medium-thickness steel plates used in various industries such as automotive, construction, and machinery fabrication.

### Overview of the Technology

A 6-axis robotic arm, equipped with a 1500mm span, offers remarkable flexibility, allowing the robot to access difficult or complex geometries that traditional welding methods might struggle to reach. With a payload capacity of 10kg, the robot can support welding equipment like MIG/MAG or TIG torches, which are essential for pulse and oscillating arc welding techniques.

Pulse welding is particularly effective for controlling heat input, reducing distortion, and improving weld penetration. By using a controlled pulsing current, the robot ensures a more stable arc, which translates to cleaner welds with minimal spatter and heat-affected zones. Oscillating arc welding, on the other hand, involves the controlled movement of the weld bead, which is crucial when working with medium-thickness materials. This technique helps in achieving uniform weld bead distribution, better fusion at the base material, and enhanced mechanical properties of the welded joints.

### Application in Medium Thickness Plate Welding

In the case of medium-thickness plates, typically in the range of 3mm to 10mm, the combination of pulse and oscillating welding offers distinct advantages. The 6-axis robot, with its ability to navigate and control the torch in multiple directions, provides consistent welding quality along the entire length of the joint. This is particularly critical when welding long seams or when the parts being welded have intricate contours.

The ability of the robot to maintain precise weld bead placement over a large surface area ensures that the welds are uniform and have a consistent appearance, meeting high-quality standards. The pulse arc mode also helps in reducing heat buildup, which is often a challenge when welding thicker plates, as excessive heat can lead to material distortion and weakened welds. The oscillating motion, meanwhile, ensures that the weld bead fills the joint completely, even in cases where there might be slight variations in the material thickness.

### Key Benefits

1. **Increased Precision and Consistency**: The robotic arm’s precise movements ensure consistent weld quality, which is particularly important for mass production and parts requiring strict tolerances.

2. **Reduced Distortion and Warping**: The pulse welding technique minimizes the heat input, which leads to reduced thermal distortion, a common challenge when working with medium-thickness plates.

3. **Enhanced Productivity**: The robotic system can work continuously and autonomously, reducing the need for manual intervention and speeding up the welding process, thereby increasing overall production rates.

4. **Cost Efficiency**: Although the initial setup cost of robotic systems can be high, the long-term benefits of reduced labor costs, increased production speeds, and improved weld quality lead to cost savings over time.

### Conclusion

The use of a 6-axis robotic arm with a 1500mm arm span and 10kg payload for pulse and oscillating arc welding on medium-thickness plates exemplifies the cutting-edge capabilities of modern industrial automation. This case study highlights the significant improvements in weld quality, efficiency, and cost-effectiveness that robotic welding solutions bring to the manufacturing process. As industries continue to demand higher precision and faster production times, this type of technology is becoming an essential tool in achieving these goals.
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