Comparison and difference between fiber laser welding machine and MIG & MAG welding

  1. Google Trends (Development trend of hand-held laser welding machine):
2. Handheld laser welding machine advantages:

The pure hand-held laser welding machine is a hand-held welding joint, optical fiber connected to the hand-held welding joint, and realizes various welding products. The advantage of the hand-held laser welding machine is that it can weld the products with larger size and longer welding length, such as water tank and stainless steel kitchen cabinet without putting these products on the worktable. In addition, to repair large mold, large-scale machinery can also achieve long-distance welding, do not take down the product can be welded. It has the advantages of simple operation, beautiful welding seam, fast welding speed, and no consumables.

3. Comparison between a handheld laser welding machine and MIG & MAG welding

It can perfectly replace the traditional argon arc welding Metal Inert Gas (MIG) and Metal Active Gas (MAG) welding

MIG & MAG are gas metal arc welding (GMAW) processes that use heat created from a DC electric arc between a consumable metal electrode and a workpiece that melts together to create a weld pool that fuses to form a join.

4. Hand-held laser welding machine can carry out long-distance, large parts of the laser welding, welding heat affected area is small, will not cause workpiece deformation, blackening, backtrace problems, and welding, Deep welding, solid welding, full melting. The convex part of the solution pool and the matrix joint have no depression phenomenon!

5. Speed Advantage

Hand-held laser welding machine’s speed Fast welding speed, 30 times faster than traditional welding (MIG & MAG welding), a machine can save at least 2 welders a year

Hand-held laser welding machines can be widely used in kitchen and bathroom, elevator, shelves, ovens, stainless steel doors and windows guardrail, distribution box, stainless steel home, and other industries complex irregular welding procedures.

6. Fiber lasers welding are more gas efficient and easier to operate than MIG & MAG, and it can take as little as 15 minutes to train a new employee.

7. In contrast to the overall consumables, the current main consumables for fiber laser welding are the amount of electricity and the shielding gas and wire-like which are less than the MIG & MAG.

8. Optical fiber welding for different materials, in the general time of welding, you can blow air to save carbon dioxide gas.

9. Relatively speaking, the current price of optical fiber laser welding machines has also reached a very low price, compared with staff savings, staff operation speed, the overall creation of higher efficiency, this is its current market choice when the most important competitive advantage.

10. Compared with MIG & MAG welding, the weld bead of fiber laser welding is smoother and smoother, and the following grinding procedure is omitted.

After you read these two links you will have a deeper understanding of fiber laser welding

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Intelligent robot workstations, intelligent work islands, providing the entire process (cutting, assembly, welding, grinding, inspection, etc.) of intelligent applications for the non-standard metal structure manufacturing industry.

The biggest characteristic of the machinery industry is the wide variety of products and custom parts. This requires true flexible production, because every factory welds different products, and one product may be very different from another.

Traditional robot welding can be difficult to promote in this industry because welding paths usually cannot be reused, and there are often many different products to handle. For many manufacturers, programming and teaching are required for the whole process, which greatly increases the barrier to using robots.

Our solution is a robot smart welding factory based on 3D vision and an intelligent welding system. The vision system takes photos and scans the workpiece, generates a real-time point cloud model, and the intelligent system automatically extracts the weld path from the data. The operator only needs to place the workpiece in front of the robot and click start.

The system can recognize the component, generate the welding path, and complete the welding operation without importing a 3D model or performing complex teaching operations. It greatly lowers the barrier to using robotic welding and makes automation easier for factories producing many different kinds of workpieces.

This is especially suitable for high-mix, low-volume production, non-standard parts, and manufacturers that need flexible welding automation.
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