small laser engraving machine: 3020 4020 3040 4040 6040
Large laser engraving cutting machine, JTC6090, 1390, 1325, 1610
Laser Engraving Machine(Other names: Laser seals machine/computer seal engraving machine/laser engraving machine /Small laser engraving machine) It is the latest in optical, mechanical, and electrical integration technology and the design scheme of high-tech products)
Name: Laser Engraving machine Advantages The tolerance: ±0.02mm The scope of application: For Non-metal material engraving and cutting
Catalog
1. Brief introduction
2. Working principle
3. Advantages
4. Applicable materials
Different from others
The Composition of System
The installation
Self-checking
Troubleshooting
5. The function of main Spare-parts
6. Market analysis
7. The common fault
8. Adjustment method
9 Maintenance
- Brief introduction:
Engraving machine(Another name: Laser seals machine, engraving machine, laser seal engraving machine, computer seal engraving machine, stamp engraving machine, laser imprinter ). It blends the newest optical and electrical integration technology and the design to the high-tech products. The new generation of products combines appearance, performance, and precision. The WINDOWS (recommended win98 / me / 2000 / XP) all English display interface, support for printers, scanners, compatible TIF international standard repertoire and BMP, JPG file. Simple operation and the perfect font display, Easy to learn and easy to use, it can use to engraving the common and the reversed words and carve the words in intaglio and raised
2. Working principle
Laser Stamp Engraving Machine is working by supply electric power to a laser tube to generates laser beam and then fired to the reflection lens and convex lens focus to the material’s surface need to engrave.
3. Advantages
Currently, processed by laser is the most advanced processing technology, it mainly uses laser beam engraving and cutting the materials, the main equipment including computer and laser engraving machine(or cutting machine), The process of using laser machine to engrave and cut is very simple, just like a computer and printer print on paper, in the use of a variety of graphics software,( CorelDraw, Photoshop, CAD) for graphic design, after transmission the drawing to the machine, it can be engraving the drawing on the surface of any material easily, and cutting edges according to the requirements of the design. A.The advantage of laser processing: 1:Application extensive: Co2 laser can be almost engraving and cutting any non-metallic materials. And the cost is very low!
2:Safe and reliable: with non-contact processing, the material will not cause mechanical extrusion or mechanical stress. There is no mark, does not damage the surface of the machined part; Doesn’t make the material deformation 3:Precision: Tolerance±0.02 mm. 4:Saving and environmental protection: the laser beam and spot diameter are small, generally less than 0.5 mm; saving materials, safety and health. 5:The effect is the same: to make sure the processing effect of the batch. 6:High speed and quick, it can immediately engraving and cutting with high speed according to the computer output pattern 7:Low cost: not limited by processing quantity, for small batch processing services, laser processing are cheaper.
4. Applicable materials
1. The stamp is applicable to non-metallic materials such as ox horn, wood, red plastic, organic glass, atom , crystal, soft jade, etc.
2. Apply to a small area of the arts and crafts processing, can engrave all kinds of graphics and text in double color boards, wood, bamboo, organic glass, acrylic, cloth.
3, It can be carved on the electronic components name, type, logo, design with the most permanent.
Different from others
The engraving machine depends on the laser tube to generate the laser beam and the laser with a high-temperature scan and engraving on the stamp materials. The laser engraving machine can engrave in plastic, horn, organic, and other hard materials. The photosensitive machine only does on the special light-sensitive pad. The cost of the photosensitive material is relatively higher. But the cost of the machine is low with small volume, without pollution, and the image is clear. So it is welcomed. The laser engraving machine has a lower cost material. Except for the ordinary stamp, it can engrave the steel stamp that is imitated too. The engraving machine is more expensive than the photosensitive machine. But the latter is more expensive on the cost of material
The Composition of System
- The CO2 laser tube
2. Laser supply (Ignition coil power or high voltage power supply box)
3. Control panel (including the power switch, the laser switch test switch, lighting switch, current regulation, the current display, such as function keys)
4. Working table (including clamp, handle the stamp)
5. Lightpath system (composed of lens seat and plane mirror)
6. The cooling system 7. The exhaust system. 8.The main control part(the mainboard) 9. software (encrypted software or software registered code) 10.USB cable (connection link important part of the computer and machine)
The installation
1 Operation panel
Power switch: used for the machine ON or OFF.
Current indicator: used to indicate the current.
Current adjustment: Use for adjusting the current according to the engraving current requirement.
Lighting switch: used to turn on or off the light inside. (most of the other machines without it).
Laser switch: to control the laser tube working, this switch is on state when engraving stamp (press).
Test switch: the laser light when the switch pressed, According to the current display data to adjust potentiometer, at this time for a sculpture of the current size. When this switch is only used to debug the machine and check the carving of the current size, it needs to be disconnected when the machine is working, the computer automatic control to engraving.
2. Printing line: parallel-connected computers (two rows of a fine needle), the other end of the connection machine output (at right in front of the machine). Water pump: The outlet of the water pump connects to the machine aqueduct (long catheter), and then put the pump in the water (water pump suction at work, short pipe water, form a loop around), in front of the machine to work with the pump power, the water in the circulation state, in order to reduce the temperature of the laser tube.
3, Exhaust device: put the exhaust fan in the machine, the vent on the other side on the outside, so that the discharge flue gas.
4, Software cd-rom: used to install typesetting software.
5, Encryption: the use of the software is encrypted, preventing outsiders’ malicious operation. without encryption, the software can not run. So plug the device in a computer USB interface software,it can work normally.
6, Specification: including machine installation instructions and the machine software installation instructions.
Note: It conflicts between the stone and 360 Antivirus software
Self-checking
1: The head of the laser swinging in one place, and can’t forward. This situation appeared maybe the line of the mainboard is not connected good, there is three slots on the mainboard, unplug respectively check the threads are in good condition, have a look at any deficiency or contact the place with bad, then go again.
2: All the laser head to the beep, guide rail fixed-line.In this case, first, we should find the small iron under the laser head (it is vertical in the middle of the laser on the left side of the two small wheels) in laser shock work to guide the left end of the machine, the plate is inserted into a small control switch (electric), and in this way can guide and then run. If there is no plug to the inside or the plug slant plate will appear similar problem. In this case, only move iron with the hand, the appropriate adjust the position of the iron chippings, let it’s in them shall be regulated.
3: When the self-check laser operating normally, and there was a beep sound and guide run to an end. It is the same as the second. Different isoptical version is mobile the inside of the machine, with motorsports together), while the iron is fixed. By the same method to check.
Troubleshooting
1, The laser head doesn’t work after output the stamp drawing.
●Make sure the engraving machine is in a state of computer
●Check if print cable fall off;
●Print port lock, the solution can be mirror and computers are closed, and then restart the computer
●Check motherboard carving 24 VDC indicator is on, if not on the motherboard power supply does not provide a 24 VDC power supply 2, No laser when carving
●Check whether the laser on the operation panel switch pressed;
●Check whether the current adjusting knob on the operation panel is in the minimum position
●Check whether the cooling circulating water is working properly and(to be on the safe side, it is recommended that the user contact manufacturers or agents around the dealers, need to adjust the professional and technical personnel, also may carry on the training during the training period).
●Check whether the light path is normal；
● Laser tube is damaged or ends the service life; (suggest to change the original factory of choose and buy laser with laser power matching, guarantee the life of the effect and the laser carving) Low laser power fault, please replace the laser power supply.
●Laser power supply fault, please replace the laser power supply。
carved image is normal, but the result is bad
●Check whether carving plane and focus
●Check whether the light path is normal；
●Laser tube is aging；
●The plotter is badly worn。 4、Cars and walking carts issued abnormal noise
●Check whether street agency too damp cause optical component failure.
●Low light-operated switch bad or electric board connector contact is bad;
●Low light-operated switch gear deflection or fall off.
●Low carved on the motherboard connector contact is bad or the motor drive circuit work is not normal. 5、Start the laser seals machine no longer a carved or run is not normal
●Low motor wiring caused to fall off;
●Low flat cable connectors of damage or failure.
●The low motherboard power supply did not provide 24 VCD or 5 VCD power supplies.
●Laser seal engraving machine mainboard failure must change to try again
●later.
●Low print or opening lock can be laser engraving machine all the computer shut down, and then restart the computer
5. The function of main Spare-parts
The laser engraving machine is integrated into the optical, mechanical and electrical integration technology of high-tech products. Mainly divides into five parts, mainboard, laser power, laser tube, plotter, the power supply board.
Mainboard: the equivalent of the CPU will deal with the command of the computer t, to control the laser power supply of laser tube that laser tube light, and at the same time also to control the movement of a plotter, thus the carved work. Laser power: it is the power of the engraving machine parts, first the power will respectively transfer working voltage of24 v or 5 v to the system board and the plotter. At the same time also provide laser tube high pressure and low pressure that laser tube light, and that also provides lighting voltage. Laser tube: carbon dioxide (CO2) laser tube is divided into three layers of glass vacuum outside layer, the middle layer is cooling water circulation, inside layer is a laser. before start the laser, must turn on the cooling water, it can be connected to the power supply after the cooling water flow stability, do not breakwater during laser work. Plotter: it has two main functions, the light path transmission system and complete mainboard delivery instructions, light path transmission from the laser tube light transmission to the laser head, usually has three or four reflectors, the longer the path laser intensity is weak. The second is carved task complete mainboard instructions to move Power supply board: provide the mainboard stable voltage, the operation of the driver board, is the normal work of the plotter.
6. Market analysis
1, Advertisement industry:
Along with the continuous development of economy in our country, the changing of urban public infrastructure, refurbishment of the street road, modern residential district, star hotel, office building, that’s right some trends and standard identification and guidance system to produce a large amount of demand, and the mechanisms of sculpture of plaque, logos, signs, represents a large part. From the external symbol To play a good role for the company’s image, in the form of sculpture-making employees wear badges, unit, floorboard, has become a trend. 2, Handicraft industry: The expansion of the tourism market, tourists are looking for has the local amorous feelings of the gift, engraving machine in this aspect also comes in. And, to open more and more the meeting now, for some souvenirs and advertising materials, pop made by carving. In a ring, key chain, trophies, MEDALS, imitation crystal furnishing articles, lighters, leather goods, watches, and so on can be carved. Can reflect a person’s personality and taste, for some people with ideas, is also unique, carved for these items to appeal, catering to the demands of emotional communication 3, Model industry: The development of the real estate, the demand for building model continuously increase. Sales department of sales model, the square model, construction design to show and display, vehicle model, the market expanding, Some ship model, industrial model, also have a memorial and collection significance. The best assistant of the carving machine has become a production model. 4, Organic glass processing: Organic glass is one of the most ideal raw materials. Because organic glass itself has good workability, by carving machine can produce. Cut, cut, carved. And organic Glass has a wide range of applications, the model, small ornaments, handicrafts, souvenirs, advertising, and other household decoration ideal materials. Engraving machines and the perfect combination of organic glass can inevitably Produce an excellent variety of craft products. 5, Woodcraft: Engraving machine can punch, ornamental edge, etc., especially the wide application of new decorative material, wave plate, also gave the engraving machine more space to grow up and to improve repeatability, the standard of the product At the same time, make product production efficiency was significantly improved.
7. The common fault:
1, It must be reasonable of installing the laser tube fulcrum. The fulcrum should be in a quarter of the total length of the laser tube. otherwise, it causes the laser tube speckle pattern to become bad. Many of them work for a period of time then the light turns into a few points, It causes the laser power to drop and cannot meet the requirements, constantly change the laser tube.
(2), Put the cooling system on the ground. often clean water tank and water, Make sure the refrigeration temperature control water tank temperature control points to be rational. Otherwise causing the deterioration of condensation power and laser tube is easy to damage, pipe head loss, shorten the service life . Sometimes it doesn’t work, causing to change the laser tube.
3, The water conservation should be cleaned regularly check. The cooling water cannot break the float of water protection or the float switch is no longer reset. The short circuit isn’t a method to the needs. The quality of cooling water is batter, the head of the water pump with aluminum, it is easy to oxide. The dirt of the pumps and pipes, water conservation need to clean in a short time. Otherwise the laser tube burst of cold water head loss.
4, The suction device should regularly be checked. Clean up the fan duct. Otherwise, a lot of smoke dust can’t go out, The lens and the laser is polluted quickly. And All machinery and electronics parts easy to cause bad contact oxidation.
5, Check the focus lens and mirrors, working for a moment frames are fever, lens surface change color than rust; Take off the film cracking are to replace the object, especially a lot of clients with large air pump and air compressor, so the water very quickly on the focus lens, so must check the lens on time (laser tube light mouth out) optical path system of cleaning and quality.
6, the machine can’t work in a bad environment, if the environment temperature is higher than 30 degrees, below 18 degrees, dust is too much, air pollution is serious, this machine was badly damaged, the failure rate is rising; The electrical accessories in the damp environment problems easily. So in this special remind customers to improve the working environment and regular maintenance on the machine.
7, electricity power grid power to match. The whole parts of the power distribution and the contact point of the machine are good (fan, water cooling machine, laser machine, laser power supply, computer to independent power supply).
8, the laser tube working current is reasonable, not for a long time in the intensity of work 90-100; Reasonable saving the application of laser and laser energy; Cleaning the light path system correcting, otherwise the laser tube premature aging and burst so strong laser machine work time should be adjusted in the 50-60%, then according to the material to adjust the working speed, this is the best work condition of the laser tube.
9, Make the floor and the processing of materials flat, otherwise, cause the focal length inconsistent in some places cut but without wear, Then increase the light intensity, which will also cause the laser tube rapid aging.
10, Laser power sends out heat unobstructed, otherwise when working with the current adjust more than 50% then the temperature is very high, so the failure rate of the laser power supply. Like the TM series machine can take down a side door, the heat emitted by the power supply directly
8. Adjustment method
According to the customer can’t adjust the light path of the situation, to help customers better adjust the light path, we introduce the machine light path
adjustment method of simple as follows: (upgrade CD image interpretation) Adjust the steps removed: (first make sure the plotter and chassis is parallel)
(1), Six thin double-sided adhesive laminated together, reflect on the first beside the laser export frame, cover the reflectors, attention must be don’t let the glue come into contact with the mirror, mirror to avoid pollution. Then click on the test switch. Observation of laser light is playing in the middle of the first reflector, if not then need to adjust the frame of the screw, to hit the laser spot in the center of the lens.
(2), The first 6 layers on the mirror reflect double-sided adhesive in the second frame, but the second first mirror reflector to the nearest place, click the test switch, a point on the gummed paper; Then push the second reflecting mirror to the farthest away from the first mirrors to click the test switch on gummed paper to make a point. Observe whether the two overlaps, if they do not overlap adjustment after the first mirror screw, to two points must be a coincidence. (note: the above two screws to adjust the left and right sides, at the bottom of the screw to adjust the height.)
(3), Push the third reflector (laser) to the second reflection mirror recently, click the test switch, and then push the laser head to the farthest in accordance with the above method and the recent place, whether the observation of two heavy merges to adjust.
(4), Remove the laser head at the bottom of the lens, take a double-sided adhesive layer on the lens under the laser hole, press the switch test. Observe whether the laser is from the middle. If it is not should undertake the corresponding adjustment, that is, from the first reflection mirror and laser began to adjust, after the adjustment the lens installed. The engraving machine for three-mirror, four reflectors above steps so on.
9. Maintenance
Laser engraving machine in the average power output of the laser, all lenses metropolitan due to the reason of the manufacturing process or polluted by external factors such as the lens of the laser wavelength absorption, in particular, overtime to make the lens shortened lifespan, caused by damage to the lens effect use even downtime.
The lens of laser wavelength absorption increases can cause uneven heating to lead to mirror reflection, the refractive index changes, the laser wavelength from high absorption lenses through or reflection of the laser power at the uneven distribution of the lens center temperature is high, the edge of the low temperature, produce the change in the optical lens effect.
In the use of seals, lens high absorption due to pollution caused thermal lens effect will create many problems. Lens substrate of irreversible thermal stress, produced during the beam propagation through the lens of power loss, partial mobile-focused light spot position, premature failure of the coating layer can result in damage to the lens. For exposure to the lens in the air, we were in a clear, often do not follow the requirements and matters needing attention of the lens cleaning materials casually, the result will cause new pollution even scratch lenses caused irreparable damage. Based on years of experience so concluded that: no matter which kind of optical lens keep clean is one of the most important, to have good cleaning habits to careful cleaning of the lens, can reduce or remove the pollution caused by man-made reasons. Such as fingerprints and spit the flower.
As common sense, when operated by hand to the optical system, regardless of the cleaning, disassembly, install all want to wear gloves or medical gloves, always keep follow the requirements and matters needing attention of cleaning the lens in the process of cleaning, use only materials, such as optical lens wiping paper, cotton swabs, reagent grade ethanol. For any lens cleaning, disassembly, install shortcuts will lead to the lens shorten life and even permanent damage. So, we should use common sense to prevent the lenses from other causes of pollution, in case of moisture-proof, smoke, dust, and so on. Pollution in determining a lens, we need to wash the ears ball lens, not until the surface particles to be beautiful, don’t use mouth to blow. Because the air blows out mostly oil and water will be further pollution lens. If after washing ears ball handling its surface pollution still exists, we will have to dip in with cotton swabs for laboratory-grade acetone, ethanol to gently wipe. So you can remove most of the thin layer of pollution. Laser lens pollution in the will of the laser output and data sampling system pose a serious mistake, if we can make the lens keep clean, often will prolong the service life of the mirror.
The second part
Large laser engraving cutting machine, JTC6090, 1390, 1325, 1610
Laser engraving function to improve the efficiency of carving, Making carved surface smooth, rounded. Quickly making the temperature of the carved of non-metallic materials lower. Reduce the deformation and internal stress of the carved work. Can be widely used in the field of all kinds of non-metal materials with fine carving.
Catalog:
- Model
2. Classification Non-metallic engraving machine Parameter Metal Engraving Machinery Applicable materials
3. The Common fault
4. Matters needing attention
5. Machine set up
6. Uppers processing
1. Model Engraving machine which can be roughly divided into Handicraft carving machine: bones handicraft engraving machine, engraving machine Folk art carving machine: shadow play plane, annatto silver inlaid, paper-cut Knife template cutting machine: parquet floor machine: double ball screw pure acrylic cutting machine, laser Clothing fabric cutting machine: 1610162, 0163, automatic coil 1810 Metal cutting machine: YAG500W, optical fiber, optical fiber 500 w, 400 w, 1000 w, 2000 w fiber optical fiber, optical fiber 4000 w power metal cutting machine, CO2 is divided into 1000 w, 1500 w, 2000 w, 2500 w / 2000 w, 3500 w / 4000 w, 4000 w.
2. Classification Laser engraving machine which can be roughly divided into non-metallic laser engraving machine and metal laser engraving machine. Non-metallic carving machine and can be divided into general carving machine and non-metallic marking machine. Metal engraving machines can be divided into metal marking machines and metal engraving cutting machines.
Non-metallic engraving machine
Product description: Along with the complexity of the strengthened cutting engraving technology, The traditional manual processing, and mechanical processing equipment, and technical constraints. the low accuracy of the objects processed to a certain extent affects the quality of the product, moreover affects the economic benefits. Based on the laser energy density, strong operability, etc, on the basis of the production of laser equipment for many years developed a new generation of high-speed laser cutting engraving machine XP system. The equipment processing material widely to avoid, no burr, cutting edge smooth, polished, no noise, dust-free crumbs, processing speed, high precision, less waste, high efficiency, is the best choice of the industry, a necessary and generation. Function, product characteristics Imported linear guide rail and high-speed stepper motors and drives, the effect of cutting edge is smooth without ripples; Adopt integration frame structure design, make the machine running stable no noise; The operation is simple, can be carved order, processing level, which can realize partial or all of the one-time output laser power, speed, focal length adjustment flexible;
Open software interface, compatible with Autocad, Coreldraw, tiger sculpture, Photoshop, and other vector graphics design software Laser equipped with water protector, better protection, prolong the service life of laser, optional footswitch, make your operation more convenient. Elegant appearance design; Super strength steel plate, industrial grade; The effective protection of equipment running smoothly and life; Double guide rail; Belt drive; Can choose to configure the hive article/case/tablet/lifting; Patented technology: unique and convulsions smoke dust removal system; Blow air protection; Manual cutting materials. In the bamboo, crystal, horn, print, organic glass, marble, cloth, leather, rubber, plastic, and other non-metallic materials on laser processing.Clothing, embroidery, fabric toys, home act the role of cloth art, handbags, gloves, toy industry, leather, leather cutting, and the surface of carve patterns or designs on woodwork.Arts and crafts, model, advertisement, decoration, electrical appliances, plastic industry, acrylic board, medium density decorating plate, etc. Nonmetal sheet precision cutting.
Parameter
machine size 1390
laser type Hermetic CO2 glass tube
Laser power 60W/80W/100W/130
Working area 1300*900mm
Worktable Electic up&down worktable Aluminum knife/ honeycomb
working speed adjustable
Max engraving speed 1000mm/s
Max cutting speed 500mm/s
Min engraving size Character 2*2mm Letter 1*1mm
Locating Precision ≤0.01mm
Motor system 57stepper motor system
Control Configuration DSP
Data Transfer Interface USB
System Environment WINDOWS XP/WIN7/8
Graphic file format BMP/PLT/AI/CDR/DXF
Offline working Support
Water protecting sensor and alarm YES
continuation on break point Support
Applicable material Double color plate, organic glass, acrylic, wood, paper, leather, cloth, rubber, marble, ceramic tile, shells, and other non-metal materials
Applicable Industries Engraving printing, garment, leather, furniture, toys, advertising, decoration, building upholster, computerized embroidery cutting, packaging, and paper industry and other industries
Cooling way Water cooling /protection system
Support software CORELDRAW/PHOTOSHOP/AUTOCAD/All kinds of clothing CAD software
Power supply AC110V/220V±10% 50/60HZ
Operating temperature/ humidity 5-40（℃） 0-95%（RH）
lighting system LED light with high-brightness
standard features Lift platform/full set of accessories、 software/encryption lock/infrared/high-power air pump encryption lock
optional configuration Forced water cooling circulatory system/standard rotation/rotate/industrial special-shaped hardcover abnormity
packaging Enhanced plywood export cases size NET
SIZE（mm） Weight （kg） Wooden Case Size(mm) Weight （kg）
1390 80W/100W 1880*1300*1115 500 2060*1490*1280 580
1390 130W/150W 2180*1300*1115 520 2400*1490*1280 630
