Stand-alone Intelligent Workstation

Utilizing self-developed intelligent welding and vision systems, the workstation employs visual photography, line marking, and laser scanning to precisely identify and calculate the position of weld seams. Based on the scanning results, the actual position of the weld seam is determined; the workstation automatically matches the welding process according to the size of the weld angle, including current, voltage, welding speed, and torch posture. Furthermore, based on welding trajectories and processes, program instructions recognizable by robots are created and transmitted to them for welding.

Product Images

The working range of the robot

Workflow of a standalone intelligent workstation

Utilizing self-developed intelligent welding and vision systems, the workstation employs visual photography, line marking, and laser scanning to precisely identify and calculate the position of weld seams. Based on the scanning results, the actual position of the weld seam is determined; the workstation automatically matches the welding process according to the size of the weld angle, including current, voltage, welding speed, and torch posture. Furthermore, based on welding trajectories and processes, program instructions recognizable by robots are created and transmitted to them for welding.

PayloadARC12-2000: Payload 12KG
Maximum reach2025MM
Working cycle7*20H
Environmental requirements0-45℃
Workstation weight185KG
Robot end effector payload12KG
Welding power sourceAOTAI,MEGMEET
Operator requirementsLearning basic computer operations and mastering the GoFa Intelligent Operating System for application

 

Standalone Intelligent Workstation Parameters

subitemunitcontent
applicable scenarios/Suitable for node plates, purlins, cow legs, and other components, as well as small structural parts
equipment specificationsm1.2*1.2*1
total powerKW15.5
Maximum working rangem2*1.2*0.3
average welding efficiencym/day60~90(The structural types are different)

 

Workflow of a standalone intelligent workstation

1)Use an overhead crane to hoist the plate into the workstation area;

2)Initiate the robot to perform scanning;

3)Automatically generate welding/cutting programs after the scanning is completed;

4)Execute welding/cutting operations;

5)After welding/cutting is completed, the robot scans and welds/cuts another plate. Meanwhile, manually transport the completed workpiece and hoist a new plate into the workstation area, completing one cycle of alternating operations.

Applicable Component Display (Partial)

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