Consumable Materials List

Consumables List

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Serial number Product range Product Name Model Picture Brand Recommended replacement time Remark
1 Welding gun (602w) Pipe bending 550WTE51-22L341H023 Thelma 1-2 years under normal use, excluding impact damage and burns
2 Nozzle TRM015-62-16C Thelma 1 month
3 Nozzle seat 550WTE51-03-ZJ Thelma Normally 3 months, except for overload or welding damage due to lack of water
4 Spacer ring 550WTE51-01 Thelma
5 Insulation disc (including screws) TRM236-BM1010-D57 Thelma Hollow Arm
6 Contact Tip TRM035-02-12 Thelma 8-12 hours
7 Contact nozzle seat TRM046-04 Thelma 1 month
8 Shunt 42.0405.0854 Thelma 1 month
9 Wire feed pipe connector TRM605W-22-22 Thelma
10 Insulation ring 550WTE51-15 Thelma 1 month
11 Cable combination (TRM602WHD-Efort ER12H-2000-European interface-WTE22L341 gun neck) TRM602W-131C5E-08-GN1254 Thelma
12 Cable combination (TRM602WHD-KUKA KR6 R2010-2 arc HW E-European interface-WTE22L341 gun neck) TRM602W-141C5E-08-GN1254 Thelma

Precautions for Operating Welding Robots

  • Before starting work, you must be thoroughly familiar with the robot operation manual.

  • Before powering on, inspect the robot body, control box, and control cables for any damage, and check the welding machine for abnormalities.

  • Check for abnormal noises, interferences, air cooling, pipeline attachments, and peripheral electrical components.

  • Press the emergency stop button to verify that the robot’s servo power supply is properly disconnected.

  • When teaching or operating the robot manually, ensure the emergency stop button is always within reach.

  • If it is necessary to enter the robot’s working area while it is powered on, a safety monitor must be assigned to oversee operations.

  • Keep the robot and track components clean and well-maintained, and tighten all major external screws.

  • When the robot is not in use, press the emergency stop button and disconnect the power to prevent unintended operation.

  • Before removing the motor or forcibly releasing the motor brake, secure the robot arm to prevent it from falling and causing injury.

  • If the encoder battery is used in an 8-hour daily working schedule, it should be replaced every two years to prevent data loss.

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