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Laser cladding remanufacturing technology.
Laser cladding is a additive manufacturing process in which the material is melted on a substrate. Laser cladding is often used on parts used in heavy industry to make better new layers and to repair surfaces worn by repeated use. The laser beam creates a molten pool on the surface of the workpiece, and the coating material is simultaneously coated Into the bath. The resulting coating is bonded to the substrate material in a metallic form and is stronger than that obtained by thermal spraying. In addition, laser cladding and chrome plating, compared to the body almost no harm.
Applicable to !
Mine. Coal machinery. Due to the harsh environment. Parts quickly damaged. Laser cladding machine can provide customers with re-cladding equipment. Reduce mining costs, can be hydraulic support, the middle slot, pick, gear shaft oil cylinder and other mine machine parts repair.
In modern petrochemical production, equipment is in bad condition for a long time. Failure due to wear. Repair of failed components using laser cladding manufacturing/remanufacturing technology. Can provide parts of the service life. Cost saving in mining. Mainly on the drill pipe. Valves, bushings large rotor journal impeller and repair.
The machinery manufacturing industry key components can be repaired in a wide variety of manufactures. Cover packaging machinery. Food Machinery, pharmaceutical machinery, drilling machinery. Construction machinery. ships. automobiles. Mining, motor, etc. Related to shaft. sleeve. Cam, cylinder. Hydraulic components. Gears, gear shafts, etc.
1. Built-in integral water cooling, completely closed module structure, strongly prevented the optical lens from being polluted by dust with Class IP65.
2. The unique design of four-channel powder feeding and coaxial air supply mode can effectively address-uneven powder feeding.
3. The adjustable design of the cladding nozzle can effectively make the cladding easy especially for the special product.
4. Powder feeding Rate: 2~80g/min.
5. Powder focus diameter: 2~6mm.
6.Typical powder size: 20-160um (800-90 mesh).
7. Monitoring: Configured with CCD camera, for real-time monitoring. slide screw for use on machine robot arms.
Large power generation machine and large steel rolling machine, in the long-term high-speed operation of the process. Part wear often occurs, in order to make high-value parts can multi-cycle cycle use, reduce operating costs. Can be worn parts of the repair, mainly used for generator rotor bearing position, fan rotor, fan main shaft, steam turbine blades, hot rolling spokes, mill drive shaft tension, delivery spokes, pinch spokes, gear shaft and other products repair. The utility model can not only restore the structure size of the worn part, but also improve the hardness and wear resistance, thereby improving the service performance of the product and prolonging the service life.
1.Built-in integral water cooling, completely closed module structure, strongly prevented the optical lens from being polluted by dust with Class IP65.
2.The unique design of four-channel powder feeding and coaxial air supply mode can effectively address uneven powder feeding.
3.The adjustable design of the cladding nozzle can effectively make the cladding easy especially for the special product.4.Powder feeding Rate:2~80g/min.
5.Powder focus diameter: 3~8mm.
6.Typical powder size: 25~160um (500-90 mesh).
Molten power feeder widely used in laser molten and other surface treatment processes with high precision.
1. Smart control for double tube powder feeder, touch screen.
2. Smooth powder output and continuous powder feeding, drying heating system for powder.
Product configuration list
| Serial number | Name | Component part | Specification type | Unit | Qty |
| 1 | Laser cladding machine | SEMI-CONDUCTOR LASER | 4000W | set | 1 |
| 2 | Water chiller | 5P | set | 1 | |
| 3 | Laser cladding head | COAXIAL cladding head | set | 1 | |
| 4 | Powder feeder | Single cylinder powder feeder | set | 1 | |
| 5 | Cladding machine bed | BED length 1,000 | Ф100 Chuck | set | 1 |
| Optical parameter | |
| Output Power W | 4000 |
| Mode of operation | Continuous/modulation |
| Power Range（%） | 10~100 |
| Central Wavelength（nm） | 915±10 |
| Output power instability | <3% |
| Output power instability （Hz） | 50~5K |
| Red Light indicating output power（mW） | 0.25~1 |
| Output cable parameters | |
| Output header type | HQBH |
| Fiber core diameter （μm） | 800 |
| Half Angle of beam divergence （rad） | 0.22 |
| Output fiber length（M） | 20 |
| Output fiber length | |
| Operating Voltage（VAC） | 380±10， 50/60Hz |
Turntable, fixed on the working platform. Accurate positioning and dimensions. The parts are secure. Each part of the equipment requires a clean appearance, smooth and full paint layer, accurate action. The turntable is driven by servo motor and the speed is continuously adjustable. Capable of gripping and rotating.
Technical Specifications of the Working Platform:
Most frequent questions and answers about the laser cladding machine
Laser cladding can repair the worn part, restore the structure size of the worn part, and improve the hardness and wear resistance, so as to improve the product performance and prolong the service life!
Can clad any shape or size of workpiece.
Motor rotor bearing position, fan rotor, fan main shaft, steam turbine blades, hot-rolled spokes, tension spokes of rolling mill drive shaft, transfer spokes, pinch spokes, gear shafts and other products.
Yes, it can be clad.
The wear-resistance, temperature-resistance and corrosion-resistance of the products are strengthened by cladding processing.
No, it’s one-time. It’s durable.
Power consumption，Metallurgical Powder
Full engineering control computer operation, safe and stable working environment..
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