Model 9000 – Bucket Tooth Welding Plan

Top View

Workstation Footprint: 5000mm × 4000mm

Welding Demonstration Diagram

Fixture Display Diagram

Detail Diagram

Robot Introduction (Arm Span: 2000mm)

Robot Model M-10iD / 8L
Number of Axes 6 axes
Maximum Motion Radius 2032 mm
Maximum Payload 8 kg
Range of Motion J1 5.93 rad (340°)
J24.54 rad (260°)
J38.00 rad (458°)
J46.98 rad (400°)
J56.28 rad (360°)
J615.71 rad (900°)
Maximum Motion Speed J1 3.40 rad/s (195°/s)
J23.05 rad/s (175°/s)
J33.14 rad/s (180°/s)
J46.28 rad/s (360°/s)
J56.28 rad/s (360°/s)
J69.60 rad/s (550°/s)
Allowable Load Torque J4 44 Nm
J544 Nm
J622 Nm

Robot Working Range

FANUC Robot Introduction

Features

  • Repeat positioning accuracy: ±0.02

  • Uses new servo control technology with excellent speed and repeatability.

  • Equipped with a powerful welding software package, easy for teaching and demonstration.

  • J3 axis supports reverse mounting and inverted motion range, ensuring compact working space while also supporting overhead installation.

  • Uses standardized fixtures, easily achieving side or tilted installation.

  • Through high-precision linkage between joints, it realizes smooth coordinated motion and excellent performance.

Axis Max Payload Position Repeatability Reach Operating Environment Body Weight Installation Method
6 8KG ±0.03mm 2023mm 0–45°C (Humidity ≤75%, without dew condensation) 180KG Floor / Ceiling / Tilt
Action Range J1
340°~−360°
J2
250°
J3
445°
J4
380°
J5
380°
J6
720°
Max Speed J1
230°/S
J2
225°/S
J3
230°/S
J4
430°/S
J5
430°/S
J6
630°/S
Torque / Moment of Inertia J4: 16.1 N·m / 0.63kg·m² J5: 16.1 N·m / 0.63kg·m² J6: 5.9 N·m / 0.061kg·m²

Robot Control Cabinet

Name Mate control cabinet A control cabinet
Overall dimensions 470×322×400 600×472×500
Quality 40kg 120~140kg
Production level IP54 IP54
Power supply AC 200~230V ±10%~15% 50/60Hz ±1Hz, Single/three phase AC 200~575V ±10%~15% 50/60Hz ±1Hz, 3Φ
Supports external axes No external axis Four external axes
Communication function Ethernet, FL-net, DeviceNet, PROFIVUS, PROFINET, CC-Link EtherNet/IP, EtherCAT
Intake type also supports CC-Link IE
Ethernet, FL-net, DeviceNet, PROFIVUS, PROFINET, CC-Link EtherNet/IP, EtherCAT

Robot Arc Welding Package

 

Starting point searchLaser positioningArc trackingMulti-layer and multi-channelProgram offset

Touch Sensing is a software feature used by ANUC robots to detect the workpiece prior to welding. For arc welding, the robot uses a pre-programmed procedure (e.g., holding wires, conductive nozzle) to set contact with the outer perimeter of the workpiece’s actual position or the offset between its actual position and the taught position. This offset is then compensated for during subsequent welding.

The joint laser replaces the welding wire, the positioning actual weld position, so that the robot can adjust the weld position and find the positioning accuracy is 0.5MM (Through-Arc Seam Tracking, restricted to more more. When the robot welding trajectory changes greatly, no matter what to touch the workpiece with contact, the work conditions of the workpiece is, and will not affect the success rate of positioning. When ANUC robots have high positioning accuracy and strong adaptability)

The Through-Arc Seam Tracking (FAST) function is an intelligent arc welding software function specifically developed by ANUC for robot arc welding applications. It is used to compensate for the deviation between the taught welding trajectory and actual welding trajectory) is always consistent with the actual weld position.

The Root Pass Memorization and Multi pass functions are intelligent arc welding software functions specifically developed by ANUC for robotic arc welding applications. They utilize position offsets on the basis of root pass offsets, and for multi-pass welding, the following two functions allow for program transfer operations, the facilitates teaching programming for thick plate welding.

Transfer function: transfer the teaching position to another position in parallel or in parallel rotation. Two types of offset method: one teaching position to another position in a plane symmetrical manner. Angle input: X, Y and Z with the angle of the three coordinate points and rotation angle. Coordinate system conversion and transfer: by changing the tool coordinate system and the user coordinate system, the position data is transformed so that the TCP’s in the same position.

Yaw functionWelding tiltHeat wave functionTCP fixed quicklyOffline programming

A variety of standard oscillation types are available: (e.g., circle, figure 8, and U-shaped oscillation) configures the oscillation and operating angle can be adjusted as needed; users can customize the oscillation type according to the work form.

The user can gradually increase or decrease during transit welding, welding conditions such as welding voltage and welding within a specified interval (time positions) to achieve the purpose of changing without change smoothly. Welding conditions change gradually from the start of the arc to the end of the arc so that during welding conditions, the welding speed, oscillation frequency and amplitude can also be fitted).

Such as voltage and current are controlled based on the torch’s position. Different welding parameters can be set along the center, left, and right endpoints of the travel speed. This function is particularly suitable for welding workpieces of varying thicknesses.

The robot and welding gun can quickly detect the collision and stop the robot when it collides to protect the robot. The robot will stop after a collision detection function can effectively ensure that the robot welding gun will not be severely damaged in the event of an accidental collision. No need for external anti-collision devices, and it is fully realized only through software. Welding gun TCP fast recovery function and automatic fast repair of welding gun TCP.

Automatically generate offline trajectory program. Teaching programming of complex workpieces is difficult. Refuse on-site

Robot Teach Pendant

Welding Power Source

SFP - P400iB/SFP500iB

Short Arc Pulse, STT Low Spatter, High Speed Intermittent
Features
  • Full digital intelligent control, $\mathbf{100kHz}$ ultra- high inverter frequency.

  • The unique power supply energy discharge design achieves a current drop rate of $\mathbf{10,000}$ amps/millisecond.

  • A high-torque, low-inertia worm gear motor provides precise control of arc start and arc-end retraction.

  • Dual remote sampling compensation at the positive and negative output terminals enables accurate determination of the droplet transfer process.

  • A stable, comprehensive, high-speed hardware platform and open software system meet customers’ evolving welding process needs.

 

Process characteristics
  • Fast welding rhythm, clear fish scale pattern.

  • High weld gap tolerance, extremely low spatter.

  • Good welding fusion reduces the welding defect rate.

  • Short arc starting time and crisp arc ending.

  • Rapid formation of molten pool, reducing thermal distortion to the base material during welding.

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Intelligent robot workstations, intelligent work islands, providing the entire process (cutting, assembly, welding, grinding, inspection, etc.) of intelligent applications for the non-standard metal structure manufacturing industry.

The biggest characteristic of the machinery industry is the wide variety of products and custom parts. This requires true flexible production, because every factory welds different products, and one product may be very different from another.

Traditional robot welding can be difficult to promote in this industry because welding paths usually cannot be reused, and there are often many different products to handle. For many manufacturers, programming and teaching are required for the whole process, which greatly increases the barrier to using robots.

Our solution is a robot smart welding factory based on 3D vision and an intelligent welding system. The vision system takes photos and scans the workpiece, generates a real-time point cloud model, and the intelligent system automatically extracts the weld path from the data. The operator only needs to place the workpiece in front of the robot and click start.

The system can recognize the component, generate the welding path, and complete the welding operation without importing a 3D model or performing complex teaching operations. It greatly lowers the barrier to using robotic welding and makes automation easier for factories producing many different kinds of workpieces.

This is especially suitable for high-mix, low-volume production, non-standard parts, and manufacturers that need flexible welding automation.
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Repeat order from an old customer 💪
Intelligent welding helps drive the smart upgrade of the packaging machinery industry.
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