Chapter 3: Explanation of Common Software Parameters – Section steel parameters

Chapter 3: Explanation of Common Software Parameters

Section steel parameters

This table outlines essential parameter definitions for scene setup, automated control, panoramic imaging, and weld fillet matching in intelligent welding systems. It helps technicians and engineers optimize scanning, rib plate segmentation, and visual alignment using compound vision, ensuring reliable system behavior, precision weld placement, and smooth automated operation.

Scene and Vision Parameter Definitions for Optimized Welding

Understand how scene parameters, compound vision, and panoramic settings enhance automated accuracy and efficiency in robotic welding environments.

Menu Properties Definition
Scene parameters Calculate the number of times When collecting at a single point, the number of times data is collected; if the results of multiple collections are inconsistent, recalculate. Once, if there is a corresponding result match in the previous attempts, the calculation ends.
Panoramic capture mode Application scenarios
Is it a detailed scan? After replacing the start and end points, should an accurate scan be performed?
Whether to loop After reaching the end point, does it return to the starting point and continue looping?
Scene auto parameters Clear the gun and wait. Control the welding of several nodes to request gun cleaning when the global stiffener welding reaches an exact multiple of that number. When, perform gun clearing.
Gun clearing control Control whether to clean the gun. When enabled, cleaning will occur at integer multiples of the set waiting quantity and after welding a whole steel section. After completion, proceed to clean the gun.
Fully automatic control Fully automatic parameters, control whether to connect to the PLC, and related DO design after PLC connection.
Compound vision Camera name Fill in the serial number of the three-in-one camera.
Camera brands Small camera brands with compound vision
Weld fillet matching Increase or decrease in plate thickness Due to the issue of inaccurate calibration between the tool and the camera, this value is added or subtracted to adjust the plate thickness. Proceed with matching the weld fillet as usual.
Corresponding weld fillet If the partition intervals are (8,12,14,16,) corresponding to weld positions (6,8,10,12,14,), then 0-8 The weld fillet size is 6; for 8-12, it is 8; for 12-14, it is 10, and so on.
Divide the interval Combined parameters with the corresponding soldering pins
Matching weld fillet Whether to match the fillet weld according to the thickness identified on both sides
Rib plate point table parameters Adopt rib spacing Is it only then that there is a division of the rib spacing?
Segment length The segmentation parameter between the start and end points, used for equally spaced division of the start and end points.
Muscle plate distance The distance between each board and the previous one, if it is (300,500,300), then the distance from the first board to The distance from the starting point is 300, the distance from the second board to the first board is 500, and so on.
Panoramic parameters Single and dual lens 1: Monocular mode, 2: Binocular mode
Splicing offset 1 Offset occurs in point cloud stitching, the added offset amount
Assembly offset 2 When there is an offset during point cloud stitching, the added offset amount. When the horizontal offset is effective, for the… Offset parameter of the second row
Camera name Global camera name
Camera brands Global camera brands
Reference coordinate set Set of offset values for storage controller
Starting position splicing To prevent misalignment during point cloud stitching, should the subsequently captured point clouds be aligned through the starting point Splicing and offsetting are performed at the position, not just by splicing through the additional axis position.

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Intelligent robot workstations, intelligent work islands, providing the entire process (cutting, assembly, welding, grinding, inspection, etc.) of intelligent applications for the non-standard metal structure manufacturing industry.

Arc-shaped medium-thick plate groove, multi-layer multi-pass welding — root pass (first layer) weld bead formation.

Arc-shaped medium-thick plate groove, multi-layer multi-pass welding — back-side weld bead formation after the root pass (single-side welding with double-side forming).Image attachment

Arc-shaped medium-thick plate groove, multi-layer multi-pass welding — root pass (first layer) weld bead formation.

Arc-shaped medium-thick plate groove, multi-layer multi-pass welding — back-side weld bead formation after the root pass (single-side welding with double-side forming).
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3 days ago

Multi-layer and Multi-pass High-quality Welding See MoreSee Less

4 days ago

2 CommentsComment on Facebook

Sehr gut

Update: Feedback from Zoomlion's quality inspection department — the NDT results, and it meets the requirements. 🌹🌹🌹

Multi-layer, multi-pass groove welding with single-side welding and double-side forming — will it pass NDT (non-destructive testing)? Leave your comments, and we'll reveal the answer tomorrow. 😁😁
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5 days ago
Consistency is how we prove the stability of our hardware and software products.
We continue to move forward, week after week...

Consistency is how we prove the stability of our hardware and software products.
We continue to move forward, week after week…
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5 days ago

1 CommentComment on Facebook

Good quality!

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