China Pulse laser welding machine Manufacturer

China Pulse laser welding machine Manufacturer

1. This is the solid pulse lamp pump laser welding machine, is the first generation of the earlier pulse laser welding machine, is the pulse laser welding, it is generally used in the xenon lamp pump laser ruby crystal, produce laser. Its frequency is from 1 Hz to 100 Hz, its peak power is quite high, like this general average power 200 watts 300 watts 400 watts 500 watts, the highest power is 600 watts, can not do too high, however, its peak pulse is relatively high, therefore, this is suitable for a welding procedure where the heat-affected zone (haz) is extremely small.

2. This is an older generation of welding technology, a more economical way of welding, this equipment is to use electrical energy for transmission to the laser xenon lamp inside, using light to stimulate laser crystal to produce laser, this conversion efficiency is relatively low compared to fiber optics, it only has a conversion efficiency of 3%-3.5%, equivalent to 100 watts of power into 3 watts to 3.5 watts of laser power, so it is high energy consumption, but the advantage is that it uses more sophisticated and less expensive accessories, the same set of, say, a 400-watt model that might look like a forty thousand, which can be welded to watch cases and thin metal.

3. It has a better function, that is, it is used for die repair, die repair welding, because its heat-affected zone is small, not as strong as continuous optical fiber, it only needs a small amount of heat, because it is pulse-type, that is, spot welding, this one welds well, and if it’s continuous and it’s a little more frequent, it can also be welded at 20 Hz and 30 Hz, which makes for a very nice fish scale pattern.

4. It is the laser welding category, but is a pulse laser frequency, the frequency is 1 Hz to 100 Hz, power is from 200 W 300 w 400 w 500 w several levels.

5. Welding is mainly to the thin plate, especially the thin deformation materials, but also some stainless steel parts of precision parts heat-affected zone and need a certain high-power peak of the workpiece welding to need this type of welding.

5. For example, some small parts in the water meter and some precision parts of the car need to use this type of welding, only some parts that are not afraid of thermal deformation will use continuous optical fiber welding.

6. This welding consumables is laser xenon lamp, xenon lamp in his laser, probably use range in three or four months, and then use infrequently about six months need to change his xenon lamp, a xenon lamp price again more than 300 to 500.

Kill. This kind of laser used in the jewelry welding machine is also this kind of pulse solid laser. The points it hits are one by one, so it is a pulse type. The light inside it flashes once before the laser comes out once or twice, this welding principle is used in a type of solid pulse laser welding machine, including jewelry laser welding machine, including spot welding machine mold repair machine light welding machine.

8. It has the advantages of high peak power of welding, very small heat-affected zone, less than half of the present continuous optical fiber, and low photoelectric conversion efficiency, only 3%-3.5% conversion efficiency, and the effect of optical fiber welding conversion can be more than 20%.

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Shaanxi Jingtai Cooperation Laser technology Co.,Ltd

Shaanxi Jingtai Cooperation Laser technology Co.,Ltd

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**Case Study: Application of 6-Axis Robot with 1500mm Arm Span and 10kg Payload for Pulse and Oscillating Welding on Medium Thickness Plates**

In modern industrial manufacturing, automation and robotics are playing an increasingly pivotal role in improving welding quality, consistency, and productivity. One prominent application is the use of 6-axis robots equipped with a 1500mm arm span and a 10kg payload, specifically designed for pulse and oscillating arc welding on medium thickness plates. This case study explores how this robotic welding solution enhances the precision and efficiency of welding processes, particularly when applied to the medium-thickness steel plates used in various industries such as automotive, construction, and machinery fabrication.

### Overview of the Technology

A 6-axis robotic arm, equipped with a 1500mm span, offers remarkable flexibility, allowing the robot to access difficult or complex geometries that traditional welding methods might struggle to reach. With a payload capacity of 10kg, the robot can support welding equipment like MIG/MAG or TIG torches, which are essential for pulse and oscillating arc welding techniques.

Pulse welding is particularly effective for controlling heat input, reducing distortion, and improving weld penetration. By using a controlled pulsing current, the robot ensures a more stable arc, which translates to cleaner welds with minimal spatter and heat-affected zones. Oscillating arc welding, on the other hand, involves the controlled movement of the weld bead, which is crucial when working with medium-thickness materials. This technique helps in achieving uniform weld bead distribution, better fusion at the base material, and enhanced mechanical properties of the welded joints.

### Application in Medium Thickness Plate Welding

In the case of medium-thickness plates, typically in the range of 3mm to 10mm, the combination of pulse and oscillating welding offers distinct advantages. The 6-axis robot, with its ability to navigate and control the torch in multiple directions, provides consistent welding quality along the entire length of the joint. This is particularly critical when welding long seams or when the parts being welded have intricate contours.

The ability of the robot to maintain precise weld bead placement over a large surface area ensures that the welds are uniform and have a consistent appearance, meeting high-quality standards. The pulse arc mode also helps in reducing heat buildup, which is often a challenge when welding thicker plates, as excessive heat can lead to material distortion and weakened welds. The oscillating motion, meanwhile, ensures that the weld bead fills the joint completely, even in cases where there might be slight variations in the material thickness.

### Key Benefits

1. **Increased Precision and Consistency**: The robotic arm’s precise movements ensure consistent weld quality, which is particularly important for mass production and parts requiring strict tolerances.

2. **Reduced Distortion and Warping**: The pulse welding technique minimizes the heat input, which leads to reduced thermal distortion, a common challenge when working with medium-thickness plates.

3. **Enhanced Productivity**: The robotic system can work continuously and autonomously, reducing the need for manual intervention and speeding up the welding process, thereby increasing overall production rates.

4. **Cost Efficiency**: Although the initial setup cost of robotic systems can be high, the long-term benefits of reduced labor costs, increased production speeds, and improved weld quality lead to cost savings over time.

### Conclusion

The use of a 6-axis robotic arm with a 1500mm arm span and 10kg payload for pulse and oscillating arc welding on medium-thickness plates exemplifies the cutting-edge capabilities of modern industrial automation. This case study highlights the significant improvements in weld quality, efficiency, and cost-effectiveness that robotic welding solutions bring to the manufacturing process. As industries continue to demand higher precision and faster production times, this type of technology is becoming an essential tool in achieving these goals.
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